Provide system to decrease labour costs substantially & ensure proper collation sequence. Custom system that collates printed media, transfers to hand packing station for inspection into custom secure bags. Transfer onto flat belt conveyor for labelling and placement into packaging station. The system is approximately 1800 square feet.
Design and produce turnkey fulfillment system that is able to overwrap printed media product during the morning shift and then collate, stack and strap the product during the evening shift. Custom bi-directional (east/west) fulfillment system, incorporating print-on-demand, in-line imaging (Kodak/Scitex), in-line shrinkwrapping and postal sortation system.
Design/build a turnkey packaging system within a tight financial budget that is both flexible and scalable. Provided multiple station collator that allows feeders to be moved around online or offline. The final installed system met the financial target and performed at speeds of up to 9,000 pp hour.
Design and produce turnkey solution of high speed collation/fulfillment system that is able to randomly or selectively feed, collate and overwrap anywhere from one to 75 cards in a signal pass of up to 24,000 packs per hour. Inline reject allows continual run while taking off short packs. Industrial controller allows continual monitoring of each feeders performance and overall line performance. Provide batch/surge model B350 trade card feeders with custom batch table. Feeders may be added to line or taken away up to 80 feeders on the line. Complete randomization, selectivity or win/lose programming allows the line complete flexibility of collation sequence and packaging.
Design and manufacture a turnkey line, including sourcing the flowrapper and adhesive systems to collate hard cover books selectively, overwrap, turn upside down, apply adhesive and feed, affix, invoice and transfer into the courier stream. Provide a turnkey solution incorporating LONGFORD friction feeders, turnover and a invoice affixing system. All feeders are mounted on portability carts for ease of movement from line to line or plant to plant.
Provide a custom system that collates and wraps various training material such as text books, manuals, CD’s, DVD’s etc., and shipping them to locations around the world. The system will track the packages through the process and provide a closed loop audit trail. Design, build and install a complete turnkey 27 station book collation and fulfillment system. The system selectively feeds the training material based on a database loaded onto the Longford industrial line controller. The collated sets travel through the TexWrap shrinkwrapper with any incomplete sets rejected prior to wrapping. The Longford industrial line controller produces detailed reports at the end of each run for secure download to the customers server.
Design/build a turnkey automated fulfillment system for gift cards, credit cards and high value vouchers. Provide a ‘Closed Loop’ audit trail for the line so operators and managers know each package is 100% fulfilled, shipped and verified. Provide secure package into FEDEX, UPS or DHL courier envelope and upload audit package data to the courier network. Provide 28 feeders, custom conveyor, custom inserter. Unique one to four up card placement system. Industrial controller, secure label system. Also provide OEM components, barcode scanners, print and apply labellers.
The LTS2000 High Speed Tipping System is a rugged, compact and accurate affixing system capable of placing 1 or 2 items onto a carrier at speeds up to 24,000 pieces per hour with a placement accuracy of +/- 1/16". The LTS 2000 easily integrates with any vision or barcode system, vacuum fold base, inserter or wrapper and is ideally suited for gift cards, loyalty cards, direct mail or promotional items.
The Longford Read/Print/Verify System is a rugged, compact and reliable system that reads a bar code or human readable number on product (lottery tickets, direct mail packages etc) travelling on the parent system, performs a database look up and prints the variable data onto a top sheet (top sheet can be folded inline or dispensed flat), read and verify that the printed information is correct and dispense the sheet onto the proper product prior to wrapping or inserting. The system runs at speeds up to 200 ppm.
